Information I Should Have Known About Gypcrete Before Having It Installed

I installed self leveling concrete in the master bathroom (about 7 by 8 feet). It did not come out good with the primary issue being that it was not completely level. I had calculated how much of the SLC I needed to do the job but some of it seeped through holes in the concrete. I did my best to fill all of the holes but SLC will find it’s way through the smallest of holes. I had a situation where the SLC was draining through holes as it was drying, leaving some sloping in places.

For the master bedroom I decided to contract the install of self leveling concrete to third party. I choose to have Koch Mechanical install Gypcrete. Gypcrete is not the same as the concrete product I bought at Lowes for bathroom, some would argue it’s not a concrete product at all. There are a number of things I should have understood about Gypcrete before I had it installed, thankfully non of it’s issues would prevent me from using it.

Gypcrete is a brand name belonging to the Maxxon company. Although proprietary, the name of the product should indicated that it contains a large amount of gypsum. According to the Manufacturer it is superior at dissipating heat vs normal concrete. Thus, the company that installed it for me specializes is installing gypcrete over radiant floor heating.

Gypcrete is installed in a liquid form and can be walked on in few hours, and is completely dries in 30 days. It doesn’t cure like concrete, it just dries. The finished product is like having a floor made of solid chalk. It can be scraped and dented with sharp objects. I don’t know for sure, but it seems like it could be busted up and re-liquified.

Gypecrete absorbs water easily and might react with concrete products. It also isn’t a structural product and can crack easily. For these reason the manufacturer recommends some sort of anti-fracture membrane or barrier between the Gypcrete and thinset. Since I had it installed over a very solid concrete floor (as opposed to a more flexible wood floor) I wasn’t worried about cracks.

Although the thinset I used stated it was ok to use on top of Gypsum, I felt it was a good idea to put some kind of barrier. I put down RedGuard, which is an expensive waterproofing liquid plastic that is rolled on like paint.

I’m happy to report the tile has been installed and there have been no issues with the tile, thinset or gypcrete.

President Obama's Drive To Rio Rancho High School

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Here’s some video I shot of President Obama’s drive to Rio Rancho High School on Thursday. It was recorded and uploaded in HD to YouTube.

The first part of the video is the drive down Loma Colorado. I couldn’t drive and film at the same time so set the camera on the dashboard. You can see the camera crews and protesters on the left. The New Mexico Independent says there were about 100 protestors.

The second part of the video shows the presidents cadillac one and the following motorcade driving up Northern Blvd. The Lowes parking lot gave a great vantage point. In retrospect I should have walked down and filmed from the corner of Northern Blvd and Loma Colorado.

For some reason strangers always come up and talk to me and a several people asked me why we were all watching. Many were pissed that they couldn’t drive down Northern Blvd.

baltolover272 has posted a video of Presidnet Obama leaving the high school.

http://www.youtube-nocookie.com/v/4h_aMXTzYQI&hl=en&fs=1&hd=1&border=1

KRQE has Obama’s address on YouTube as well.

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Radiant Floor Heating Elements Installed

This was a long work week. 4 x 12 hour shifts and workouts afterwards meant I had little energy left at the end of the day to work on the master bathroom. With the weekend here I finally was able to complete the installation of the heating elements.

The first step was cleaning the living piss out of the floor. I’m installing an insulating layer, which the manufacture of the heating system says will improve heat transfer. It’s not required but I would like to try to use this as the primary heating system for the house. (One Project Closer did this same project and there’s some debate in the comments on whether or not insulation is needed. They went without the insulation.)

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The insulating materials is a dense closed cell foam that’s about 1/8″ think. It has a black plastic mat on the under side and attaches to the floor like contact paper. I have to first put a tacky glue on the floor and let it set for about 20 minutes.

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If I was experienced at this, I could have cut the mat in one or two sections and applied it all at once. But I’m not so I cut it into small pieces and applied it to the floor a little at a time. It was much easier that way.

Installing the heating elements was a little more involved. Not only did I need to cut it, I had to do some manual wire layout where the floor was not square in front of the shower.

Since I will be embedding the elements in self leveling concrete, it’s important that they are anchored onto the floor so they don’t float up in the SLC.

The heating element is sewn onto the green mat but the round edges are not. They can easily stick out and have to be glued down. The manufacturer recommends using hot glue, a procedure I tried. After about a half hour and when I ran out of glue I thought there had to be a better way. There’s no way I can do this when I do the much larger master bedroom.

I found double-sided carpet tape at Lowes. I taped the green mat to the floor then taped the rounded edges to the mat. Not only does the double sided tape do a better job of holding down the mat it’s a lot faster and easier to put down.

Next up is to lay the self-leveling concrete. Concrete is still kind of magic to me and SLC is just that much more of magic. I will definitely need help with this part.

Emergency Cooling

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It’s been hot here. Unusually hot. This last week has been in the mid to high 90’s which seems about 10 degrees more than usual. This poses a problem for me. Last fall I removed the swamp cooler due to the duct work rusting out and making a mess and I haven’t yet resolved it. I realize it’s June and I should be prepared for the heat already, but I wasn’t expecting this much heat at once.

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I managed to get the old rusted duct work removed but I’m not yet done getting the cement casing cleaned up. I did get a MasterCool for free but needed to get it blowing cold air into the house. Getting this small amount of duct work made was going to be extremely expensive, one company quoted me $600 – $800.

The Lowes and Home Depot don’t carry duct work larger than 8”. Luckily I was able to find a local hardware store called Samons that carries pre-made duct work. Not being ready to permanently install the duct work… let me just say that if your a fan of duck tape, you will be a fan of my work.

I have a managed to duct tape the whole mess together and sit it on the cement hole. If there’s a strong wind it will probably blow the duct work away, If it rains It will probably fill the hole with water. For now I’m cool.

Master Bathroom Remodel: Electrical Nearly Complete

Recessed fixturesbroan exhaust fan

The two recessed lighting fixtures are installed. The fixture over the toilet is a Broan 744 Recessed fixture with exhaust Fan. It’s supposed to have a noise rating of 1.5 sones, which isn’t the quietest but not the loudest. It’s the quietest recessed fixture I could find. I’m done with all the attic work in this location so I put the ceiling back up hopefully I won’t change my mind about something and have to take it out again.

I still want to put in two electrical outlets, one for a heated towel rack and one to put in a cabinet (so I can put all my rechargeable stuff and hide it). I have to decide where I want to tie into the existing GFCI protected circuit.

I special ordered some bathroom fixtures from Lowes on Wednesday. I can’t believe how much I spent on them, but I just didn’t like the cheap in-stock stuff. Bathroom fixtures just simply are not cheap. They were supposed to call me on Thursday and let me know how long before they arrive and it’s Saturday and I haven’t heard anything back.

I’ve put together the base cabinets I bought from IKEA to figure out how to lay them out. I’ve drawn out several ideas but it’s hard to tell without actually seeing it.